FFLC14MC4427 [KYOCERA AVX]

Medium Power Film Capacitors;
FFLC14MC4427
型号: FFLC14MC4427
厂家: KYOCERA AVX    KYOCERA AVX
描述:

Medium Power Film Capacitors

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Medium Power Film Capacitors  
FFLC  
The FFLC series is specifically designed for DC filtering applications such as DC  
link or resonant filters.  
Large case sizes up to 35 liters and high specific energy up to 240J/l together with  
safe and reliable Controlled Self Healing Technology make this series particularly  
suitable for power converters in traction, drives and renewable energy areas.  
FFLC uses polypropylene metallized segmented film and it is fully dry technology.  
Standard designs proposed in this catalogue are covering a wide range of voltage  
and capacitance values. In case of specific requirements about shape and  
performances, feel free to contact your local AVX representative.  
PACKAGING MATERIAL  
Non-painted rectangular resin filled aluminium case  
Mounting brackets  
4 M8/15 Female connections or M12/30 Male connections  
STANDARDS  
IEC 61071: Power electronic capacitors  
IEC 61881: Railway applications, rolling stock equipment, capacitors  
for power electronics  
IEC 60068-2: Environmental testing  
UL 94: Fire requirements  
NF F 16-101: Rolling stock – Fire behaviour – Materials choosing  
NF F 16-102: Rolling stock – Fire behaviour – Materials choosing,  
application for electric equipments  
EN 45545-2: Railways applications – Fire protection on railway vehicles  
Part 2 : Requirements for fire behaviour of materials and  
components  
HOW TO ORDER  
FFLC  
3
1
M
A
4427  
Series  
Width  
Height  
Terminals  
F = Female  
M = Male  
Voltage  
A = 800V  
B = 900V  
C = 1000V  
D = 1100V  
E = 1350V  
Capacitance  
EIA code  
1 = 100mm  
2 = 125mm  
3 = 150mm  
4 = 175mm  
1 = 245mm  
2 = 315mm  
3 = 385mm  
4 = 455mm  
5 = 525mm  
6 = 595mm  
DEFINITIONS  
CHARACTERISTICS  
Cn  
capacitance  
nominal value of the capacitance measured at θamb = 25 10°C  
maximum operating peak voltage of either polarity (non-reversing  
type waveform), for which the capacitor has been designed for  
continuous operation  
value of the maximum operating recurrent voltage for a given hot  
spot temperature and an expected lifetime  
Capacitance range Cn  
Tolerance on Cn  
Rated DC voltage Un  
Lifetime at Un and 70°C  
hot-spot temperature  
1750μF to 20600μF  
10ꢀ  
800 to 1350V  
Un  
rated DC voltage  
100,000h  
Uw  
working voltage  
and ΔC / C < 2ꢀ  
Ur  
Ls  
Rs  
ripple voltage  
parasitic inductance  
capacitor series resistance capacitor series resistance due to galvanic circuit  
peak-to-peak alternating component of the unidirectional voltage  
capacitor series self-inductance  
Parasitic inductance Ls  
Maximum rms current Irms  
Test voltage between terminals  
@ 25°C  
Test voltage between terminals 4kVrms @ 50Hz  
and Case @ 25°C  
Dielectric  
32 to 55nH  
up to 400Arms  
1.5 x Un for 10s  
RMS current value for continuous operation under natural  
convection generating 20°C overheating  
rms current value for continuous operation under forced air  
generating 20°C overheating  
temperature of the cooling air measured at the hottest position of  
the capacitor, under steady-state conditions, midway between  
Irms  
thermal 1  
Irms  
thermal 2  
for 10s  
polypropylene  
40 / 85 / 56  
(IEC 60068)  
-40°C / +85°C  
(according to the  
power dissipated)  
Climatic Category  
θamb (°C) cooling air temperature  
two units  
NOTE If only one unit is involved, it is the temperature measured  
at a point approximately 0.1 m away from the capacitor container and at two-thirds of  
the height from its base  
Working temperature  
Storage temperature  
Calorific value  
-40°C / +85°C  
27 MJ/kg  
highest temperature obtained inside the case of the capacitor in  
thermal equilibrium  
θHS (°C)  
hot spot temperature  
42 JUNE 2015  
Medium Power Film Capacitors  
FFLC  
LIFETIME EXPECTANCY VS HOT SPOT TEMPERATURE AND VOLTAGE  
1.4  
1.3  
θHS = 55ºC  
1.2  
1.1  
θHS = 70ºC  
1.0  
θHS = 85ºC  
0.9  
0.8  
100  
1,000  
10,000  
100,000  
1,000,000  
Lifetime Expectancy (hours)  
HOW TO CHOSE THE RIGHT CAPACITOR  
The capacitor lifetime depends on the working voltage and the hot spot temperature.  
Our caps are designed to meet 100000 hours lifetime at rated voltage and 70°C hot spot temperature. In accordance with  
operating conditions, please calculate the hot spot temperature and deduce from this calculation if the obtained lifetime can suit  
the application.  
1. From the tables, select a capacitor with required capacitance  
Un  
Uw  
Cn and voltage Un.  
Calculate the maximum ripple voltage allowed for the selected cap:  
Urmax = 0.2Un  
Ur  
If Ur>Urmax, select a capacitor with higher rated voltage  
Make sure Irms application < Irms table  
1/f  
Copy out:  
• serial resistance (Rs): see table of values  
• thermal resistances Rth1 and Rth2 (depending on cooling conditions)  
Time  
2. Hot spot temperature calculation  
Total losses are calculated as follow: Pt=Pj+Pd  
Joule losses: Pj = Rs x Irms²  
Rth1  
Rth2  
Dielectric losses: Pd = Q x tgδ0 with  
• Q(reactive power) = Irms2 for a sinusoidal waveform  
–––––  
C  
HS  
CASE  
AMB  
• tgδ0 = 2 x 10-4 (dielectric losses of polypropylene)  
Hot spot temperature will be:  
HS = amb + (Pj + Pd) x (Rth1 + Rth2)  
HS absolute maximum is 85°C  
If temperature is higher than 85°C, come back to #1 and start again  
with another selection.  
width  
Rth1: thermal resistance between hot spot and case  
Rth2: thermal resistance between case and ambient air  
JUNE 2015 43  
Medium Power Film Capacitors  
FFLC  
3. Refer to the curve and deduce the lifetime vs Uw/Un ratio  
1.4  
1.3  
eg: rated voltage 1000V  
1.2  
working voltage 950V  
ρ = 0.95 lifetime 200,000 hours  
.1.1  
1
@ 70°C hot spot temperature  
HS=70°C  
Please, find a calculation form at the end of the catalog  
0.95  
0.9  
0.8  
100  
1,000  
10,000  
Lifetime Expectancy (hours)  
100,000 200,000  
1,000,000  
THERMAL RESISTANCES  
Rth1 (°C/W): Thermal resistance  
between hot spot and case  
Rth2 (°C/W): Thermal resistance between case and ambient air  
under natural convection and forced air  
Rth2 (°C)  
Rth1 (°C/W)  
Natural air cooling  
Width (mm)  
Forced air cooling >2m/s  
Width (mm)  
Height  
(mm)  
245  
315  
385  
455  
525  
595  
Width (mm)  
Height  
(mm)  
100  
0.56  
0.41  
0.3  
0.25  
0.2  
125  
0.67  
0.49  
0.36  
0.3  
150  
0.76  
0.56  
0.41  
0.34  
0.27  
0.24  
175  
0.82  
0.6  
0.44  
0.37  
0.3  
100  
0.47  
0.36  
0.30  
0.25  
0.22  
0.19  
125  
0.44  
0.35  
0.28  
0.24  
0.21  
0.18  
150  
0.42  
0.33  
0.27  
0.23  
0.20  
0.17  
175  
0.40  
0.31  
0.25  
0.22  
0.19  
0.16  
100  
0.23  
0.18  
0.15  
0.13  
0.11  
0.10  
125  
0.22  
0.17  
0.14  
0.12  
0.10  
0.09  
150  
0.21  
0.16  
0.13  
0.11  
0.10  
0.09  
175  
0.20  
0.16  
0.13  
0.11  
0.09  
0.08  
245  
315  
385  
455  
525  
595  
0.24  
0.21  
0.17  
0.26  
For confined area, capacitor working in a closed cabinet, a thermal test  
under real conditions is necessary to evaluate the thermal resistance.  
PARASITIC INDUCTANCE VS SIZE  
Measurement @ 1MHz  
Ls (nH)  
Height  
(mm)  
245  
315  
385  
455  
525  
595  
Width (mm)  
100  
32  
34  
36  
38  
40  
42  
125  
34  
36  
39  
41  
43  
46  
150  
35  
38  
41  
44  
47  
51  
175  
37  
40  
44  
48  
51  
55  
Low inductance design  
available on request  
44 JUNE 2015  
Medium Power Film Capacitors  
FFLC  
MTBF CALCULATION  
The failure rate λB depends on hot spot temperature θHS and charge ratio ρ.  
ρ = Uw/Un  
(
)
(
)
in failures/hour  
GENERAL FAILURE RATE  
λ=λB x πQ x πB x πE failures/hour • πQ, πB and πE see following tables  
Qualification  
factor πQ  
Environment  
factor πE  
Environment  
factor πB  
Qualification  
Environment  
Environment  
Product qualified on IEC61071  
and internal qualification  
Product qualified on IEC61071  
Product answering on  
another norm  
Product without qualification  
On ground (good conditions)  
On ground (fixed materials)  
On ground (on board)  
On ship  
1
2
4
9
15  
Favorable  
Unfavourable  
1
5
1
2
5
On plane  
15  
MEAN TIME BETWEEN FAILURE (MTBF)  
MTBF = 1hours  
SURVIVAL FUNCTION  
N = N0 x exp (-λt)  
N is the number of pieces still working after t hours.  
N0 is the number of pieces at the origin (t = 0)  
FAILURE MODE  
Main failure mode due to AVXs Controlled Self-Healing Technology is only losses of capacitance. Thanks to Controlled  
Self-Healing solution to interrupt self-healing process in order to prevent avalanche effect due to polypropylene molecular  
cracking producing gas and potential explosion in confined box for none Controlled Self-Healing capacitors.  
JUNE 2015 45  
Medium Power Film Capacitors  
FFLC  
DIMENSIONS  
Female terminals  
Male terminals  
Max torque 15Nm  
Max torque 25Nm  
Available standard dimensions (other dimensions on request for specific design)  
H (mm): 245, 315, 385, 455, 525 and 595  
W (mm): 100, 125, 150 and 175  
WEIGHT VS SIZE  
mm  
Weight (kg)  
Width  
Height  
100  
12  
15  
18.5  
21.5  
25  
125  
15  
18.5  
23  
27  
31.5  
35  
150  
17.5  
22.5  
27.5  
32.5  
37.5  
41.5  
175  
20.5  
26  
245  
315  
385  
455  
525  
595  
32  
37.5  
42.5  
48.5  
28.5  
46 JUNE 2015  
Medium Power Film Capacitors  
FFLC  
TABLE OF VALUES  
Capacitance  
(μF)  
Width  
mm)  
Height  
mm)  
Rs  
(mΩ)  
Irms Thermal 1 Irms Thermal 2  
Part Number  
(
(
(A)  
(A)  
Un = 800Vdc  
FFLC11 * MA4777  
FFLC12 * MA6087  
FFLC21 * MA6557  
FFLC13 * MA7817  
FFLC31 * MA8317  
FFLC22 * MA8337  
FFLC14 * MA9117  
FFLC41 * MA1008  
FFLC32 * MA1068  
FFLC23 * MA1078  
FFLC15 * MA1098  
FFLC16 * MA1228  
FFLC24 * MA1258  
FFLC42 * MA1278  
FFLC33 * MA1368  
FFLC25 * MA1498  
FFLC34 * MA1598  
FFLC43 * MA1648  
FFLC26 * MA1678  
FFLC35 * MA1898  
FFLC44 * MA1918  
FFLC36 * MA2118  
FFLC45 * MA2288  
FFLC46 * MA2558  
4,770  
6,080  
6,550  
7,810  
8,310  
100  
245  
315  
245  
385  
245  
315  
455  
245  
315  
385  
525  
595  
455  
315  
385  
525  
455  
385  
595  
525  
455  
595  
525  
595  
0.27  
0.23  
0.29  
0.20  
0.32  
0.25  
0.19  
0.35  
0.27  
0.22  
0.17  
0.17  
0.20  
0.29  
0.23  
0.18  
0.21  
0.25  
0.22  
0.20  
0.23  
0.19  
0.21  
0.20  
270  
333  
249  
400  
231  
310  
400  
218  
288  
380  
400  
400  
400  
274  
355  
400  
400  
338  
400  
400  
385  
400  
400  
400  
306  
380  
276  
400  
255  
348  
400  
240  
320  
400  
400  
400  
400  
299  
395  
400  
400  
374  
400  
400  
400  
400  
400  
400  
100  
125  
100  
150  
125  
100  
175  
150  
125  
100  
100  
125  
175  
150  
125  
150  
175  
125  
150  
175  
150  
175  
175  
8,330  
9,110  
10,000  
10,600  
10,700  
10,900  
12,200  
12,500  
12,700  
13,600  
14,900  
15,900  
16,400  
16,700  
18,900  
19,100  
21,100  
22,800  
25,500  
Un = 900Vdc  
FFLC11 * MB3847  
FFLC12 * MB4897  
FFLC21 * MB5277  
FFLC13 * MB6287  
FFLC31 * MB6707  
FFLC22 * MB6717  
FFLC14 * MB7337  
FFLC41 * MB8077  
FFLC32 * MB8537  
FFLC23 * MB8627  
FFLC15 * MB8737  
FFLC16 * MB9777  
FFLC24 * MB1018  
FFLC42 * MB1038  
FFLC33 * MB1108  
FFLC25 * MB1258  
FFLC34 * MB1288  
FFLC43 * MB1328  
FFLC26 * MB1348  
FFLC35 * MB1528  
FFLC44 * MB1548  
FFLC36 * MB1718  
FFLC45 * MB1848  
FFLC46 * MB2068  
3,840  
4,890  
5,270  
6,280  
6,700  
6,710  
7,330  
8,070  
8,530  
100  
100  
125  
100  
150  
125  
100  
175  
150  
125  
100  
100  
125  
175  
150  
125  
150  
175  
125  
150  
175  
150  
175  
175  
245  
315  
245  
385  
245  
315  
455  
245  
315  
385  
525  
595  
455  
315  
385  
525  
455  
385  
595  
525  
455  
595  
525  
595  
0.29  
0.25  
0.31  
0.21  
0.34  
0.27  
0.20  
0.37  
0.29  
0.23  
0.18  
0.17  
0.21  
0.32  
0.25  
0.19  
0.23  
0.27  
0.18  
0.21  
0.24  
0.20  
0.22  
0.21  
261  
323  
240  
3100  
222  
300  
400  
209  
278  
369  
400  
400  
400  
264  
344  
400  
393  
327  
400  
400  
373  
400  
400  
400  
296  
368  
267  
400  
245  
337  
400  
231  
309  
400  
400  
400  
400  
289  
383  
400  
400  
362  
400  
400  
400  
400  
400  
400  
8,620  
8,730  
9,770  
10,100  
10,300  
11,000  
12,500  
12,800  
13,200  
13,400  
15,200  
15,400  
17,100  
18,400  
20,600  
* Insert F for female terminals or M for male terminals  
JUNE 2015 47  
Medium Power Film Capacitors  
FFLC  
TABLE OF VALUES  
Capacitance  
(μF)  
Width  
mm)  
Height  
mm)  
Rs  
(mΩ)  
Irms Thermal 1 Irms Thermal 2  
Part Number  
(
(
(A)  
(A)  
Un = 1000Vdc  
FFLC11 * MC3167  
FFLC12 * MC4027  
FFLC21 * MC4337  
FFLC13 * MC5177  
FFLC31 * MC5517  
FFLC22 * MC5527  
FFLC14 * MC6037  
FFLC41 * MC6647  
FFLC32 * MC7017  
FFLC23 * MC7097  
FFLC15 * MC7187  
FFLC16 * MC8047  
FFLC24 * MC8277  
FFLC42 * MC8467  
FFLC33 * MC9027  
FFLC25 * MC9857  
FFLC34 * MC1058  
FFLC43 * MC1098  
FFLC26 * MC1108  
FFLC35 * MC1258  
FFLC44 * MC1278  
FFLC36 * MC1408  
FFLC45 * MC1518  
FFLC46 * MC1698  
3,160  
4,020  
4,330  
5,170  
5,510  
5,520  
6,030  
6,640  
7,010  
7,090  
7,180  
8,040  
8,270  
8,460  
9,020  
9,850  
10,500  
10,900  
11,000  
12,500  
12,700  
14,000  
15,100  
16,900  
100  
245  
315  
245  
385  
245  
315  
455  
245  
315  
385  
525  
595  
455  
315  
385  
525  
455  
385  
595  
525  
455  
595  
525  
595  
0.30  
0.26  
0.33  
0.23  
0.37  
0.28  
0.21  
0.40  
0.31  
0.24  
0.19  
0.18  
0.22  
0.34  
0.26  
0.20  
0.24  
0.29  
0.19  
0.22  
0.26  
0.21  
0.23  
0.22  
253  
314  
232  
385  
215  
291  
400  
202  
269  
358  
400  
400  
400  
255  
334  
400  
382  
317  
400  
400  
362  
400  
400  
400  
287  
358  
258  
400  
237  
326  
400  
223  
299  
400  
400  
400  
400  
279  
372  
400  
400  
351  
400  
400  
400  
400  
400  
400  
100  
125  
100  
150  
125  
100  
175  
150  
125  
100  
100  
125  
175  
150  
125  
150  
175  
125  
150  
175  
150  
175  
175  
Un = 1100Vdc  
FFLC11 * MD2537  
FFLC12 * MD3227  
FFLC21 * MD3487  
FFLC13 * MD4147  
FFLC31 * MD4427  
FFLC22 * MD4437  
FFLC14 * MD4837  
FFLC41 * MD5347  
FFLC32 * MD5637  
FFLC23 * MD5697  
FFLC15 * MD5757  
FFLC16 * MD6447  
FFLC24 * MD6647  
FFLC42 * MD6797  
FFLC33 * MD7247  
FFLC25 * MD7907  
FFLC34 * MD8447  
FFLC43 * MD8737  
FFLC26 * MD8857  
FFLC35 * MD1018  
FFLC44 * MD1028  
FFLC36 * MD1138  
FFLC45 * MD1218  
FFLC46 * MD1368  
2,530  
3,220  
3,480  
4,140  
4,420  
4,430  
4,830  
5,340  
5,630  
5,690  
5,750  
6,440  
6,640  
6,790  
7,240  
7,900  
8,440  
8,730  
8,850  
10,100  
10,200  
11,300  
12,100  
13,600  
100  
100  
125  
100  
150  
125  
100  
175  
150  
125  
100  
100  
125  
175  
150  
125  
150  
175  
125  
150  
175  
150  
175  
175  
245  
315  
245  
385  
245  
315  
455  
245  
315  
385  
525  
595  
455  
315  
385  
525  
455  
385  
595  
525  
455  
595  
525  
595  
0.33  
0.28  
0.36  
0.24  
0.40  
0.31  
0.22  
0.44  
0.34  
0.26  
0.20  
0.19  
0.24  
0.37  
0.28  
0.22  
0.26  
0.31  
0.20  
0.23  
0.28  
0.22  
0.25  
0.23  
243  
303  
223  
373  
206  
280  
400  
194  
259  
346  
400  
400  
395  
245  
323  
400  
370  
306  
400  
400  
350  
400  
400  
400  
276  
345  
248  
400  
227  
314  
400  
214  
288  
392  
400  
400  
400  
269  
359  
400  
400  
339  
400  
400  
388  
400  
400  
400  
* Insert F for female terminals or M for male terminals  
48 JUNE 2015  
Medium Power Film Capacitors  
FFLC  
TABLE OF VALUES  
Capacitance  
(μF)  
Width  
mm)  
Height  
mm)  
Rs  
(mΩ)  
Irms Thermal 1 Irms Thermal 2  
Part Number  
(
(
(A)  
(A)  
Un = 1350Vdc  
FFLC11 * ME1757  
FFLC12 * ME2237  
FFLC21 * ME2407  
FFLC13 * ME2867  
FFLC31 * ME3057  
FFLC22 * ME3067  
FFLC14 * ME3347  
FFLC41 * ME3677  
FFLC32 * ME3887  
FFLC23 * ME3927  
FFLC15 * ME3987  
FFLC16 * ME4457  
FFLC24 * ME4587  
FFLC42 * ME4687  
FFLC33 * ME4997  
FFLC25 * ME5457  
FFLC34 * ME5827  
FFLC43 * ME6017  
FFLC26 * ME6107  
FFLC35 * ME6937  
FFLC44 * ME7017  
FFLC36 * ME7767  
FFLC45 * ME8357  
FFLC46 * ME9357  
1,750  
2,230  
2,400  
2,860  
3,050  
3,060  
3,340  
3,670  
3,880  
3,920  
3,980  
4,450  
4,580  
4,680  
4,990  
5,450  
5,820  
6,010  
6,100  
6,930  
7,010  
7,760  
8,350  
9,350  
100  
245  
315  
245  
385  
245  
315  
455  
245  
315  
385  
525  
595  
455  
315  
385  
525  
455  
385  
595  
525  
455  
595  
525  
595  
0.37  
0.32  
0.41  
0.27  
0.46  
0.35  
0.24  
0.51  
0.38  
0.28  
0.22  
0.21  
0.26  
0.42  
0.32  
0.24  
0.29  
0.35  
0.22  
0.26  
0.31  
0.24  
0.28  
0.26  
228  
285  
208  
353  
192  
263  
400  
180  
242  
334  
400  
400  
374  
229  
303  
400  
349  
287  
400  
400  
329  
400  
383  
400  
259  
325  
232  
400  
212  
2100  
400  
199  
270  
378  
400  
400  
400  
251  
337  
400  
393  
318  
400  
400  
365  
400  
400  
400  
100  
125  
100  
150  
125  
100  
175  
150  
125  
100  
100  
125  
175  
150  
125  
150  
175  
125  
150  
175  
150  
175  
175  
* Insert F for female terminals or M for male terminals  
JUNE 2015 49  
Medium Power Film Capacitors  
FFLC  
CALCULATION FORM  
SPECIFICATION  
Your choice  
Capacitance  
C (μF)  
PN  
Working voltage  
Rms current  
Uw (V)  
Irms (Arms)  
f (Hz)  
Capacitance  
Rated voltage  
Serial resistance  
C (μF)  
Un (V)  
Frequency  
Rs (mΩ)  
Ripple voltage  
Ur (V)  
Thermal resistance between  
hot spot and case  
Ambient temperature  
Lifetime @ Uw,Irms and θamb  
Parasitic inductance  
Cooling conditions  
θ
amb (°C)  
R
th1 (°C/W)  
hours  
Thermal resistance between  
case and ambient air  
L (nH)  
Rth2 (°C/W)  
CALCULATIONS  
Maximum ripple voltage  
Urmax = 0.2 Un  
Urmax  
=
V
The maximum ripple voltage of the selected capacitor must be in any case higher than the ripple voltage of your application  
Ratio Vw/Vn  
ρ = Uw/Un  
Pj = RsxIrms  
ρ =  
Pj =  
Pd =  
2
Joule losses  
W
W
°C  
Dielectric losses  
Hot spot temperature  
Pd = Qxtgδ0=Qx 2.10-4  
θHS = θamb+(Pj+Pd)x(Rth1+Rth2  
)
θHS  
=
The hot spot temperature must be in any case lower than 85°C  
LIFETIME EXPECTANCY VS HOT SPOT TEMPERATURE AND VOLTAGE  
1.4  
1.3  
θHS = 55ºC  
1.2  
1.1  
θHS = 70ºC  
1.0  
θHS = 85ºC  
0.9  
0.8  
100  
1,000  
10,000  
100,000  
1,000,000  
Lifetime Expectancy (hours)  
Expected lifetime at hot spot calculated and U = Uw  
50 JUNE 2015  

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